Customization: | Available |
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Certification: | RoHS, CB, CCC, ISO9001, CE, Reach |
Type: | Flexible Heater |
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Applicable Industries:Hotels, Garment Shops, Building Material Shops, Machinery Repair Shops, Manufacturing Plant, Food & Beverage Factory, Farms, Restaurant, Home Use, Retail, Food Shop, Printing Shops, Construction works , Energy & Mining, Food & Beverage Shops, Other
Condition:New
Type:Electric Heater
Power Source:Electric
Place of Origin:Guangdong, China
Brand Name:Hengxin
Dimension(L*W*H):customized
Weight:0.01 KG
Voltage:1.5-220V
Warranty:1 Year
Working Temperature Range:-30-180 ºC
Material:Polyimide film+etched metal foil
Thickness:0.18-0.226mm
Back adhesive:3M 467 / 468 or customized
Power deviation:±5%
Supply Ability:100000 pcs per month
Packaging Details:PE inner bag+Carton
Certificates:CE,RoHS,REACH
Product
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Polyimide heater
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Voltage Range
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1.5v~220v
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Power Density Range
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0.03w/cm2~1.5w/cm2
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Heater Size
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3mm~500mm
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Insulation Material
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Kapton Film
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Heating Material
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Etched metal foil
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Thickness
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0.15mm~0.3mm
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Temperature range
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-30ºC-180ºC
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Cable conductor
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Silicone insulated leads
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Here's how a polyimide heater for a lithium battery in a new energy vehicle typically works:
Polyimide Heater: The heating element is constructed using a thin and flexible polyimide substrate. A resistive heating element is embedded or printed onto this substrate. Polyimide is chosen for its lightweight, flexibility, and thermal stability.
Integration: The polyimide heater is strategically integrated into the battery pack of the electric vehicle, positioned close to the battery cells or modules. The heater should be designed to distribute heat evenly across the battery pack.
Temperature Control: The heater is connected to a control system that monitors the temperature of the battery pack. This control system can include temperature sensors that detect the temperature of the battery cells.
Cold Weather Operation: In cold weather conditions, lithium-ion batteries can experience reduced performance and efficiency. Cold temperatures can lead to increased internal resistance and reduced energy output. The polyimide heater is activated when the battery temperature drops below a certain threshold, helping to keep the battery within an optimal operating temperature range.
Preventing Cold Soak: Cold soak conditions occur when a vehicle is parked in cold weather, and the battery's temperature drops significantly. The polyimide heater can be used to "pre-heat" the battery before starting the vehicle, improving the battery's efficiency and extending its lifespan.
Safety and Efficiency: Maintaining lithium-ion batteries within their optimal temperature range improves their safety and extends their longevity. Overheating is prevented through proper temperature control.
Integration with BMS: The Battery Management System (BMS) of the vehicle communicates with the heater control system to ensure seamless operation. BMS also monitors other battery parameters like state of charge and state of health.
Polyimide heaters for lithium batteries in new energy vehicles are crucial for optimizing battery performance, especially in regions with cold climates. They contribute to the efficiency, safety, and reliability of electric and hybrid vehicles, ensuring that the batteries can deliver the required power output regardless of external temperatures.
Feedback of our products
Shenzhen Excellent Hengxin Technology Development Co.,Ltd was established in 2002,our main products are Polyimide/Kapton heaters,Pet heater and Silicone heater with customized size and shape, with qualifed products and sustained relationship with clients,we grow quickly and till now our manufacturing area is 3100 squre meters with 4 production lines and 32 production machines.In year 2022,our export revenue have made a breakthrough for 6 million US Dollars. 50000 pcs heaters can be made monthly with customized requirement.All of our material composed for the heaters have gained CE certificates.